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anybody use a chargriller?
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OhioQ



Joined: 05 Aug 2010
Posts: 9

PostPosted: Aug 06 2010    Post subject: Reply with quote

KAKid wrote:
Richman2000 - Sounds like you are well on your way. Cool I'd like to see some pics of the cart when you get it done. I need some wheels on my rig too, but am afraid the cart would raise the smoker too high. I'm not very tall.

OhioQ - Wow! Didn't know the SFB could be put on a propane unit Shocked (except the DUO). BWDIK. I'd cover the holes in the bottom (except drippers) with HD foil. Heat might not leak out, but cooler air could leak in, making temp control a bit harder. Use the SFB intake to control all airflow into the unit. You might want to use one chimney for exhaust when smoking (but experiment to see what works for you). Install the dryer vent to the chimney with a compression ring and near the grate with bolt and wingnut for easy removal. You should also seriously consider wrapping the burners, venturi openings and the piezo igniter with HD foil when smoking. Smoke can really gum things up and it's a PITA to clean up! Confused Hope this helps and I'm sure someone more knowledgeable than me will add their wisdom. Very Happy
I read somewhere that HD foil is a smokers equivalent to duct tape.

Both of you - WELCOME to the Ring. Cool


It came advertised to use with the sfb, and the punch out on the grill was easier than the one on the sfb! I called the company b/c the spacers for the sfb were way too small, and they are sending me the correct sized spacers, so they intend for it to be used with this grill.

I was really only interested in grilling with propane (very convenient and the wife can operate it) and smoking. I did not plan on grilling with charcoal, so this was more compact than the beast that is the Duo. Plus, the 4001 is the larger propane grill, so it has lots of grilling surface for smoking a whole bunch at once. I'm doing my first smoke this weekend -- I'll try to get some pictures posted.
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KAKid
BBQ Super Pro


Joined: 30 Oct 2009
Posts: 1454
Location: Huron, South Dakota

PostPosted: Aug 06 2010    Post subject: Reply with quote

OhioQ wrote:
I was really only interested in grilling with propane (very convenient and the wife can operate it) and smoking. I did not plan on grilling with charcoal, so this was more compact than the beast that is the Duo. Plus, the 4001 is the larger propane grill, so it has lots of grilling surface for smoking a whole bunch at once. I'm doing my first smoke this weekend -- I'll try to get some pictures posted.


Cool, sounds like you and your lady are on the way to be an awesome team! Cool Looking forward to the pics. Very Happy No pics = It didn't happen! Wink
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Chargriller Outlaw w/SFB and Mods
Pair of UDS's
10 gal CI Chili/Jambalaya pot
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patruns
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Joined: 03 Mar 2010
Posts: 3193
Location: Long Island, New York

PostPosted: Aug 06 2010    Post subject: Reply with quote

Quote:
I called the company b/c the spacers for the sfb were way too small


I think almost every one of us with a CharGriller has had that problem, regardless of what model. I had extra bolts and nuts so I made longer spacers out of those.
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Pat

Char-Griller Outlaw with SFB
Weber Smokey Joe
Weber Q 220
LIAR#49
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vortmax
Newbie


Joined: 07 Aug 2010
Posts: 29
Location: Calumet, MI

PostPosted: Aug 08 2010    Post subject: Reply with quote

First post here! I just bought a CG pro and a SFB and found this site looking for install instructions. Mine didn't come with any except for a packet of screws labled "side fire box", and it is also one of the SFB's that didn't get punched right, so my quick install turned into a trip to the hardware store for extra cut off wheels.

I've looked through the old posts and think I'm up to speed on what it takes to make this perform. I do plan on doing a lot of grilling with (probably more grilling then smoking, at least at first). Any suggested mods to improve it as a grill? How about seasoning it? Just oil the grates and let it burn off a chimney of cheap charcoal?
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vortmax
Newbie


Joined: 07 Aug 2010
Posts: 29
Location: Calumet, MI

PostPosted: Aug 08 2010    Post subject: Reply with quote

Just an update. Took the grill for the first run tonight. Put a full chimney in the sfb with a few lumps of hickory and 2 chimneys in the main box. Threw some foil wrapped potatos in the SFB and (because the grates aren't seasoned yet), laid some foil down on the grates in the main box and threw on some chicken parts and a pork tenderloin. Finished it off by roasting some corn on the warming rack. Hickory grilled corn = best corn ever.

The grill worked great. Two chimneys in the main box plus the SFB was WAY too much heat though, so the chicken cooked a little fast, but I think I've figured out how much is enough. It seems to draft a lot better (and cook a lot hotter) then my old Weber grill.

I do have an issue with the lid closing right. It seems to close crooked so that the left edge barely clears, but there is a huge gap on the right side. I've noticed that the upper and lower halfs are out of shape, causing the to bow outward along their length. I'm thinking about getting some AL angle channel and riveting it along the edges of the top and bottom to pull it back into shape and provide a surface to run a seal.
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Soapm
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Joined: 06 Aug 2010
Posts: 2087
Location: Mile High City

PostPosted: Aug 08 2010    Post subject: Reply with quote

What's the difference between the Outlaw, Pro Delux and Super Pro? I know the outlaw is slightly bigger but is there additional features between these models?

I can get the Super Pro at Lowes for $119 and the Outlaw at Walmart for $150.
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patruns
BBQ Super Pro


Joined: 03 Mar 2010
Posts: 3193
Location: Long Island, New York

PostPosted: Aug 09 2010    Post subject: Reply with quote

vortmax wrote:
First post here! I just bought a CG pro and a SFB and found this site looking for install instructions. Mine didn't come with any except for a packet of screws labled "side fire box", and it is also one of the SFB's that didn't get punched right, so my quick install turned into a trip to the hardware store for extra cut off wheels.

I've looked through the old posts and think I'm up to speed on what it takes to make this perform. I do plan on doing a lot of grilling with (probably more grilling then smoking, at least at first). Any suggested mods to improve it as a grill? How about seasoning it? Just oil the grates and let it burn off a chimney of cheap charcoal?


You want to season the entire inside of the cooking area and SFB, not just the grills.
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Pat

Char-Griller Outlaw with SFB
Weber Smokey Joe
Weber Q 220
LIAR#49
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patruns
BBQ Super Pro


Joined: 03 Mar 2010
Posts: 3193
Location: Long Island, New York

PostPosted: Aug 09 2010    Post subject: Reply with quote

Soapm wrote:
What's the difference between the Outlaw, Pro Delux and Super Pro? I know the outlaw is slightly bigger but is there additional features between these models?

I can get the Super Pro at Lowes for $119 and the Outlaw at Walmart for $150.


Main differences are size and (I think) grate material. The Outlaw is the largest and has cast iron grates. You can view the details here:

http://www.chargriller.com/
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Pat

Char-Griller Outlaw with SFB
Weber Smokey Joe
Weber Q 220
LIAR#49
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vortmax
Newbie


Joined: 07 Aug 2010
Posts: 29
Location: Calumet, MI

PostPosted: Aug 09 2010    Post subject: Reply with quote

patruns wrote:
vortmax wrote:
First post here! I just bought a CG pro and a SFB and found this site looking for install instructions. Mine didn't come with any except for a packet of screws labled "side fire box", and it is also one of the SFB's that didn't get punched right, so my quick install turned into a trip to the hardware store for extra cut off wheels.

I've looked through the old posts and think I'm up to speed on what it takes to make this perform. I do plan on doing a lot of grilling with (probably more grilling then smoking, at least at first). Any suggested mods to improve it as a grill? How about seasoning it? Just oil the grates and let it burn off a chimney of cheap charcoal?


You want to season the entire inside of the cooking area and SFB, not just the grills.


Okay. My wife wanted to grill yesterday, so I just wiped all interior metal down with veg oil (cooking area and SFB as well as the grills) and lined the bottom of the cook area with foil. The inside of the lid looks to be forming good color.

I'm planning on fully seasoning it sometime this week. Should I just wipe it all down with oil again, load it up with charcoal and let it bake? Do I need to load up the cook area with coals too or can I run it in "smoker mode"?
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patruns
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Joined: 03 Mar 2010
Posts: 3193
Location: Long Island, New York

PostPosted: Aug 09 2010    Post subject: Reply with quote

I would wire brush the grates to get and gunk off them. Then wipe oil over everything, or spray with Pam. Then start a small fire in both areas and close and let it just burn out. You're looking for a temp of about 400, but it might climb higher. If it gets to 500 or over, just open briefly to let out the heat. Too high and the pain on the outside will start to peel.

BTW, you may see that start to happen on the edge of the SFB. If it does, just scrape off the loose paint and wipe with oil and it will season on the outside as well.
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Pat

Char-Griller Outlaw with SFB
Weber Smokey Joe
Weber Q 220
LIAR#49
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KAKid
BBQ Super Pro


Joined: 30 Oct 2009
Posts: 1454
Location: Huron, South Dakota

PostPosted: Aug 13 2010    Post subject: Reply with quote

Did some new mods on the Outlaw and also had to make mods to existing mods.

The cement for the gaskets just wouldn't take hold to the paint and didn't want to remove it (rust prevention). So I got some steel rivets and used five across the back of the lid and five on the lip in the front of the lid to keep them in place.



Turning the grate over wasn't working for me. I got ceramic briquets and placed them on the grate and covered with foil. First cook I had the grates too high and used foil to make a baffle. Nope, keeping the grate lower and just a bit of foil in front of the SFB opening to diffuse the heat a bit.


Don't have to move it often, but these wheels make it a breeze. Got 1/2 inch steel rods for axles, 2 ten inch and 2 eight inch mower wheels w/ball bearings. Replaced existing wheels with axle (no drilling, just a touch with a grinding point) and the 10 inchers. Other side I did have to drill the holes for the axle and boy did I get lucky. Drilled one leg then put axle thru to "spot" where the other leg needed holes. Cut off 1 inch of the legs for the smaller wheels. Used stainless washers for spacers as needed. Found stainless collars with an offset allen screw to hold the wheels on. No cotter pins, looks sleek. Less than $60 and well worth it! Very Happy Only took about 2 hours (Measured 5 times, drilled/cut once) with a drill and a hacksaw. Cool



Okay, I'll remove the UPC stickers. Gotta pay attention to detail. Laughing

Insulation and spring handles coming later down the road.
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Chargriller Outlaw w/SFB and Mods
Pair of UDS's
10 gal CI Chili/Jambalaya pot
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Soapm
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Joined: 06 Aug 2010
Posts: 2087
Location: Mile High City

PostPosted: Aug 13 2010    Post subject: Reply with quote

Two things, what do you mean turning the grate over didn't work? I was planning to do that this weekend for my first cook so I am wondering what to look for and trying to picture what you mean by using foil for baffle?

Also, I can't get the dryer duct to fit well on the exhaust stack. The dryer duct is a lot bigger. Any suggestions?
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patruns
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Joined: 03 Mar 2010
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Location: Long Island, New York

PostPosted: Aug 14 2010    Post subject: Reply with quote

Soapm wrote:
Two things, what do you mean turning the grate over didn't work? I was planning to do that this weekend for my first cook so I am wondering what to look for and trying to picture what you mean by using foil for baffle?

Also, I can't get the dryer duct to fit well on the exhaust stack. The dryer duct is a lot bigger. Any suggestions?


I turn the coal grate over and it works fine. You will see about a 25-30 degree difference between the 2 ends. As long as you are aware of it, you can compensate.
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Pat

Char-Griller Outlaw with SFB
Weber Smokey Joe
Weber Q 220
LIAR#49
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Soapm
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Joined: 06 Aug 2010
Posts: 2087
Location: Mile High City

PostPosted: Aug 14 2010    Post subject: Reply with quote

patruns wrote:
Soapm wrote:
Two things, what do you mean turning the grate over didn't work? I was planning to do that this weekend for my first cook so I am wondering what to look for and trying to picture what you mean by using foil for baffle?

Also, I can't get the dryer duct to fit well on the exhaust stack. The dryer duct is a lot bigger. Any suggestions?


I turn the coal grate over and it works fine. You will see about a 25-30 degree difference between the 2 ends. As long as you are aware of it, you can compensate.


OH, I guess I need to get the two thermometers at grate level. Who can recommend one that goes in easy (I'm not the best with tools)? Where do you put your meat, in the middle? At the low end? At the high end?
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KAKid
BBQ Super Pro


Joined: 30 Oct 2009
Posts: 1454
Location: Huron, South Dakota

PostPosted: Aug 14 2010    Post subject: Reply with quote

Soapm wrote:
Two things, what do you mean turning the grate over didn't work? I was planning to do that this weekend for my first cook so I am wondering what to look for and trying to picture what you mean by using foil for baffle?

Also, I can't get the dryer duct to fit well on the exhaust stack. The dryer duct is a lot bigger. Any suggestions?


I actually said it "wasn't working FOR ME". I just didn't get the results I was looking for. The ceramics work well for me. By all means turn it over and give it a shot. It has worked well for a lot of folks.. Cool

The foil baffle is to direct the heat around the sides of the cook chamber. Gonna try it. If it does what I want, great. Just experimenting.


Sounds like you're using 4 inch duct (most common). 3 inch duct should slide right on unless your stack has the flange on the bottom, then you will need to make a 1 1/2 inch cut so it will fit over the flange.
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Chargriller Outlaw w/SFB and Mods
Pair of UDS's
10 gal CI Chili/Jambalaya pot
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Soapm
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Joined: 06 Aug 2010
Posts: 2087
Location: Mile High City

PostPosted: Aug 14 2010    Post subject: Reply with quote

KAKid wrote:
The foil baffle is to direct the heat around the sides of the cook chamber. Gonna try it. If it does what I want, great. Just experimenting.


I can't tell exactly what the foil is doing. I understand the theory is to not have the heat immediately rise at the firebox side of the grill and to get it to flow evenly throughout. Do you lay the foil from the opening where the firebox enters to about half way down the grill? And if so, how do you support the foil (keep it in position)?

KAKid wrote:
Sounds like you're using 4 inch duct (most common). 3 inch duct should slide right on unless your stack has the flange on the bottom, then you will need to make a 1 1/2 inch cut so it will fit over the flange.


I guess I should come with a sign. I didn't think to get a smaller duct, I thought a dryer duct was a dryer duct...
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KAKid
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Joined: 30 Oct 2009
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Location: Huron, South Dakota

PostPosted: Aug 14 2010    Post subject: Reply with quote

It is hard to see with all that shiny foil. Coal grate with briquets is covered with foil to keep them clean. Wrapped foil around tines on the grate height adjuster/handle just above SFB opening. Angled it down to coal grate about 6 inches away. You can see the end of the foil baffle to the left side of the pic. It's just hanging there.
IF it works, will try to rig a small sheet of aluminum to do the job. Will probably be a week or so before I can test it.

I have a piece of 4" duct that needs a project, too. Laughing Laughing Laughing
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Chargriller Outlaw w/SFB and Mods
Pair of UDS's
10 gal CI Chili/Jambalaya pot
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Cory Hess
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Joined: 03 Jun 2010
Posts: 240
Location: Twin Lakes, WI

PostPosted: Aug 14 2010    Post subject: Reply with quote

I've flipped the grate over and put a little foil in between the opening to the SFB and the end of the grate and that worked out pretty well.
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daddywoofdawg
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Joined: 22 Jul 2008
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PostPosted: Aug 14 2010    Post subject: Reply with quote

Giggles:I just noticed your from twin lakes WI.I was vending there at country thunder did you go?
As far as the baffle into the smoke chamber on mine I bought a thin piece of alum sheet drilled holes where the firebox mounted to the smoke chamber and bent it to a 22 degree angle(about)and that worked well.
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Soapm
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PostPosted: Aug 15 2010    Post subject: Reply with quote

I've been doing a post motem from todays cook and believe I may see part of the problem, if you look at this picture you will see I installed the rods on my basket at the very top.



This caused the basket to sit below the opening to the cooking chamber as seen in this picture.



This would be fine I believe if I had a hotter fire like using a log but I believe my smoldering coals aren't adequately able to heat the air as it passes over the fire. I believe by moving the rods lower on the basket it will force a portion of the air to pass through the coal fire as opposed to over the top. I hope this change will give me the temp boost I need.

Edited to add.. It also looks like I will get more air under the basket instead of just flowing over the top. This also should give me a hotter fire...

The problem I foresee is possibly pulling soot and ash from the coals into the cooking chamber. That would be disastrous...
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