FAQFAQ   SearchSearch   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister 
 ProfileProfile   Log in to check your private messagesLog in to check your private messages   Log inLog in 


Argh! New inspector thinks HAACP is required to BBQ
Goto page Previous  1, 2, 3  Next
 
Post new topic   Reply to topic    The Smoke Ring Forum Index -> Commercial BBQ
View previous topic :: View next topic  
Author Message
YardFullOfOak
BBQ Fan


Joined: 10 Apr 2011
Posts: 208
Location: In the woods of Sweden

PostPosted: Apr 12 2013    Post subject: Reply with quote

[quote="Harry Nutczak"]
qfanatic01 wrote:
I get the attention of the manager to bring this to his attention, But he defended this gross misuse of gloves by saying "Our policy is to have employees change gloves every 30 minutes"
I again explained the sequence of events, and he simply repeated their "30 minute rule" without comprehending the problem. I got my refund even though he was not understanding my concerns. I even went over it again, and it still did not register with him.


Incredible and absolutely disgusting.
Back to top
View user's profile Send private message AIM Address
daddywoofdawg
BBQ Super Pro


Joined: 22 Jul 2008
Posts: 3892
Location: Starkweather,ND

PostPosted: Apr 12 2013    Post subject: Reply with quote

If they feel there is a need for a haccp,then why not a shorter streamlined plan for those doing under xxxlbs per whatever.Not everyone is going to do 10 semi loads a week for resale.
_________________
Good BBQ is all smoke and beers!
The Dawghouse Custom vertical Gasser
Custom Made offset smoker
Char grill smoker
Weber kettle
Back to top
View user's profile Send private message
Geronimo
BBQ Super Pro


Joined: 29 Jul 2007
Posts: 2896
Location: Montgomery, Texas (and lovin' it)

PostPosted: Apr 13 2013    Post subject: Reply with quote

daddywoofdawg wrote:
If they feel there is a need for a haccp,then why not a shorter streamlined plan for those doing under xxxlbs per whatever.Not everyone is going to do 10 semi loads a week for resale.


Does not matter how MUCH you are doing, if you are doing it for resale, they want a plan..regardless. Shocked
_________________
Where rumors end and legend lives forever...
Back to top
View user's profile Send private message
Harry Nutczak
BBQ All Star


Joined: 01 Mar 2007
Posts: 8558
Location: The Northwoods

PostPosted: Apr 13 2013    Post subject: Reply with quote

Geronimo wrote:
daddywoofdawg wrote:
If they feel there is a need for a haccp,then why not a shorter streamlined plan for those doing under xxxlbs per whatever.Not everyone is going to do 10 semi loads a week for resale.


Does not matter how MUCH you are doing, if you are doing it for resale, they want a plan..regardless. Shocked


Are you using the term "Resale" in place of wholesale, or retail?

Because these are very different things in terms of required licensing, inspections, and processes.
If I was doing this "Wholesale" where I distributed to retail outlets, then I would need a meat packers license and onsite inspector, and of course a HACCP plan. I am still not convinced that my HD at the local and state level is applying this correctly.

I believe I found where this whole problem starts, and it snowballed from that point on.
In the federal end where the word "Curing" is used, all the documents I have found specifically address Cured as Dry-Aged products that do not get cooked. Basically uncooked raw meats where curing is used as a method of preservation such as Proscuitto, salami and other pork products that are eaten raw.
These products are aged at temperatures in the 55-60 degree range, at 85% humidity and are very dangerous for the amateur to make.

My original argument with my inspector was over the definition of the word "Curing" and if it meant classic Charcuterie methods of "preserving" raw meats that are shelf stable for raw consumption, or the way I am using it which is as a color fixative and texture modifier for a product that does get fully cooked before consumption and is not shelf stable.

So basically all this crap is probably because of the lack of a clear definition at the federal level!

I am waiting for answers from the federal end of this, and I have a gut feeling that these rules are being misapplied to me, and I will be even more livid due to wasting so much time on all this horsecrap when it is/was not necessary.

Heck, even the templates for preparing a HACCP plan all have "Modified Atmosphere packing" bulk storage, and shipping control points in them. Obviously not geared towards retail production, it is all geared towards wholesale commercial production.
_________________
Just remember that the toes you may step on during your climb to the top will also be attached to the a$$es you'll be forced to kiss on your way back down!
Back to top
View user's profile Send private message
daddywoofdawg
BBQ Super Pro


Joined: 22 Jul 2008
Posts: 3892
Location: Starkweather,ND

PostPosted: Apr 15 2013    Post subject: Reply with quote

So If you just smoke some pork belly no haccp. But if you put cure on it you have to do a haccp.
_________________
Good BBQ is all smoke and beers!
The Dawghouse Custom vertical Gasser
Custom Made offset smoker
Char grill smoker
Weber kettle
Back to top
View user's profile Send private message
Harry Nutczak
BBQ All Star


Joined: 01 Mar 2007
Posts: 8558
Location: The Northwoods

PostPosted: Apr 16 2013    Post subject: Reply with quote

daddywoofdawg wrote:
So If you just smoke some pork belly no haccp. But if you put cure on it you have to do a haccp.


Pretty much what my local inspector is demanding, and now get this, she is also requiring a "Letter of guarantee" from my suppliers that their HACCP plans are filed & followed. So hypothetically i asked "What if I decide to get Tender Quick from the grocery store?"
And she stated without a letter of guarantee, she'll cite me.
So it is my opinion that this woman has lost her mind!!
_________________
Just remember that the toes you may step on during your climb to the top will also be attached to the a$$es you'll be forced to kiss on your way back down!
Back to top
View user's profile Send private message
Geronimo
BBQ Super Pro


Joined: 29 Jul 2007
Posts: 2896
Location: Montgomery, Texas (and lovin' it)

PostPosted: Apr 16 2013    Post subject: Reply with quote

Harry Nutczak wrote:
daddywoofdawg wrote:
So If you just smoke some pork belly no haccp. But if you put cure on it you have to do a haccp.


Pretty much what my local inspector is demanding, and now get this, she is also requiring a "Letter of guarantee" from my suppliers that their HACCP plans are filed & followed. So hypothetically i asked "What if I decide to get Tender Quick from the grocery store?"
And she stated without a letter of guarantee, she'll cite me.
So it is my opinion that this woman has lost her mind!!


I went through a similar thing with a city that I lived within when they told me I could NOT have wood stacked on my property because I did not have a wood stove to heat my house. No matter what I did to correct each of the cities "rules" they would come at me with another one...I moved 4 miles away to another (unincorporated) city and never had a single issue...for anything. Shocked Shocked
_________________
Where rumors end and legend lives forever...
Back to top
View user's profile Send private message
Harry Nutczak
BBQ All Star


Joined: 01 Mar 2007
Posts: 8558
Location: The Northwoods

PostPosted: Apr 16 2013    Post subject: Reply with quote

Wow, Just Wow!

The county I moved to is known for lesser regulations,
Sign permit is $20.00 compared to the $375.00 at old place
Conditional use permit not required here, old place it cost $500.00 and took 6 months to acquire one.

The parking, zoning, and everything else is so much less hassle in this county (same county in which I reside) compared to where I was.

The health department is new here, less than 3 years of existence, this was an area handled by the state department.
I am still waiting for a clarification from federal on their use of the word "Curing", and if it is what I suspect, I can ignore all these demands from my local inspector.
In the federal food code, the section that applies to variances is all about "Smoking for preservation" Using vinegar for preservation" "Modified atmosphere packaging for preservation" and the single word "curing", so reading between the lines, it leads me to believe they are referring to "curing as a method of preservation" such as Prosciutto hams, country hams, and all sorts of other pork products that are eaten raw.

Lets look at corned beef, (which is what I am using as an example with them) it is cured, but not as an act of preservation, but instead to modify color and texture.
_________________
Just remember that the toes you may step on during your climb to the top will also be attached to the a$$es you'll be forced to kiss on your way back down!
Back to top
View user's profile Send private message
Harry Nutczak
BBQ All Star


Joined: 01 Mar 2007
Posts: 8558
Location: The Northwoods

PostPosted: Apr 17 2013    Post subject: Reply with quote

I guess I raised enough stink, I got a call from our state head of the health department today, I explained to him that I am "Not curing as a method of preservation" but instead using it as a flavor/color/texture modifier, and he clearly stated I DO NOT NEED A VARIANCE, I DO NOT NEED A HACCP PLAN, I DO NOT NEED TO DO ANY OF THE CRAP MY LOCAL INSPECTOR SAID THAT I AM REQUIRED TO DO!!

Moral of the story, QUESTION AUTHORITY!!!
_________________
Just remember that the toes you may step on during your climb to the top will also be attached to the a$$es you'll be forced to kiss on your way back down!
Back to top
View user's profile Send private message
animal
BBQ Pro


Joined: 05 Nov 2007
Posts: 935
Location: Wisconsin

PostPosted: Apr 17 2013    Post subject: Reply with quote

Congratulations
_________________
New Braunfels Offset
Smoke Hollow #5
Lang 48 D
Acorn Komado
And a couple of Weber kettles
Back to top
View user's profile Send private message
Geronimo
BBQ Super Pro


Joined: 29 Jul 2007
Posts: 2896
Location: Montgomery, Texas (and lovin' it)

PostPosted: Apr 17 2013    Post subject: Reply with quote

GREAT JOB Harry for standing your ground and challenging the authority of those that THINK they know when in fact, they don't have a clue. Wink Laughing
_________________
Where rumors end and legend lives forever...
Back to top
View user's profile Send private message
Harry Nutczak
BBQ All Star


Joined: 01 Mar 2007
Posts: 8558
Location: The Northwoods

PostPosted: Apr 17 2013    Post subject: Reply with quote

The screwed up part of this, when all this crap started, I called this same guy for clarification, and he backed the statement of my inspector.

So I brought up the surrounding context of that section in the food code and pointed out that every other method that requires a variance, HACCP, etc was being used "As a method of Preservation" .
"Smoking as a method of preservation"
The "use of vinegar as a method of preservation" Modified atmosphere packaging, But only the single word of "Curing" with no definition, and not specifically stating for preservation purposes or just a flavor modifier.

I used "Corned Beef" as my example because it is not a method of preservation as much as it is a flavor/color/texture modifier and it is also a product that is fully cooked before consumption.

Then I compared that to products such as Prosciutto, Salami and other products that are eaten raw and the hazards involved with the consumption of raw pork that has been hanging around for 6 months and the need for a HACCP plan due to the inherent dangers involved with that process.
It only took a few weeks, but he agreed with my interpretation after further research.

So, I have a thorough and complete formal HACCP plan for sale if anyone wants it. The first $2,500.00 takes it.
It would be filed under "Raw, not shelf-stable" (bacon)
I can send it in MS word format, or print it on almost any type of paper you may want, maybe even hand delivered if you so request. (Contiguous USA only)
_________________
Just remember that the toes you may step on during your climb to the top will also be attached to the a$$es you'll be forced to kiss on your way back down!
Back to top
View user's profile Send private message
qfanatic01
BBQ Pro


Joined: 21 Oct 2009
Posts: 768
Location: Champlin, MN

PostPosted: Apr 18 2013    Post subject: Reply with quote

Good for you Harry. Now you too know far more than you needed to, to do your every day work. Makes you fell like a frikken genius doesn't it, when it was just common sense. Now that you wasted how much time and money for nothing you can get back to work and maybe make more than minimum wage for you special knowledge and skills. Good luck buddy. I wish I could say that's the end of the BS
_________________
The lessons are in the customer's criticism. They aren't always right. The rewards are their satisfaction.
Back to top
View user's profile Send private message Visit poster's website
corndog
BBQ Super Pro


Joined: 02 Dec 2006
Posts: 1209
Location: Zebulon, NC

PostPosted: Apr 18 2013    Post subject: Reply with quote

Great job Harry, but get his reply in writing!!!!
_________________
Kevin "Corndog" Cameron

Dang it boy, that's some mighty fine eatin'!!!!
Back to top
View user's profile Send private message Visit poster's website
Harry Nutczak
BBQ All Star


Joined: 01 Mar 2007
Posts: 8558
Location: The Northwoods

PostPosted: Apr 18 2013    Post subject: Reply with quote

qfanatic01 wrote:
Good for you Harry. Now you too know far more than you needed to, to do your every day work. Makes you fell like a frikken genius doesn't it, when it was just common sense. Now that you wasted how much time and money for nothing you can get back to work and maybe make more than minimum wage for you special knowledge and skills. Good luck buddy. I wish I could say that's the end of the BS


When the guy called, I asked why he couldn't have called me before I had put so many hours into constructing the HACCP plan, he laughed nervously and stated "Well, now you know what is all involved and how to do it, so if you ever need to do one, it'll be easier"
My reply was "this isn't the first one i've ever done, I knew all the things entailed, and that is why I fought so hard over this"

I know inspectors get to deal with people with no clue on a daily basis, but it sure would be nice to have an inspector again who doesn't treat me like a clueless individual. My previous inspector was a great guy, he was very professional, and did not go off on wild tangents to try and prevent a business from being able to operate.

He would even take a random employee off to the side and ask them pertinent questions pertaining to food safety, proper sanitation, and illnesses that would bar them from working just to check knowledge of the people other than the top dog.

Which brings to mind, maybe it would be a good idea for you guys to distribute a packet to your employees as to sickness symptoms that will keep them out of your restaurant. And proper cooking, holding, cooling temps and times so they have a reference, and if your inspector does like mine did and quiz them. That way if they do not know, you can at least tell the inspector that you took the initiative.

I am 2 weeks out from reopening, and due to the snow still on the ground, and more snow falling, I hope I can meet that deadline. I need to reverse my current cashflow direction rapidly.
_________________
Just remember that the toes you may step on during your climb to the top will also be attached to the a$$es you'll be forced to kiss on your way back down!
Back to top
View user's profile Send private message
Geronimo
BBQ Super Pro


Joined: 29 Jul 2007
Posts: 2896
Location: Montgomery, Texas (and lovin' it)

PostPosted: Apr 19 2013    Post subject: Reply with quote

Harry Nutczak wrote:


I know inspectors get to deal with people with no clue on a daily basis, but it sure would be nice to have an inspector again who doesn't treat me like a clueless individual. My previous inspector was a great guy, he was very professional, and did not go off on wild tangents to try and prevent a business from being able to operate.

He would even take a random employee off to the side and ask them pertinent questions pertaining to food safety, proper sanitation, and illnesses that would bar them from working just to check knowledge of the people other than the top dog.



I don't know about other states but WA state USED to do that but in the last few years (maybe 5-6?) changed that and started dealing/talking to ONLY the "top dog"...it WA state they call them a PIC (person in charge).
Laughing Laughing
It could be due to time restraints or other issues I don't know. I do know that if the owner is not there, they best have someone knowledgeable running things...just in case.
_________________
Where rumors end and legend lives forever...
Back to top
View user's profile Send private message
qfanatic01
BBQ Pro


Joined: 21 Oct 2009
Posts: 768
Location: Champlin, MN

PostPosted: Apr 19 2013    Post subject: Reply with quote

We have to have a certified person on premises during any production. Two of my kids are also certified. I think anyone handling food should have a basic knowledge of food safety and this would be a good place for our health department to adapt something that doesn't already exist. If it does they should be distributing it.
_________________
The lessons are in the customer's criticism. They aren't always right. The rewards are their satisfaction.
Back to top
View user's profile Send private message Visit poster's website
ckone
BBQ Super Pro


Joined: 23 Oct 2009
Posts: 2451
Location: Austin, TX

PostPosted: Apr 19 2013    Post subject: Reply with quote

Geronimo wrote:
Harry Nutczak wrote:


I know inspectors get to deal with people with no clue on a daily basis, but it sure would be nice to have an inspector again who doesn't treat me like a clueless individual. My previous inspector was a great guy, he was very professional, and did not go off on wild tangents to try and prevent a business from being able to operate.

He would even take a random employee off to the side and ask them pertinent questions pertaining to food safety, proper sanitation, and illnesses that would bar them from working just to check knowledge of the people other than the top dog.





I don't know about other states but WA state USED to do that but in the last few years (maybe 5-6?) changed that and started dealing/talking to ONLY the "top dog"...it WA state they call them a PIC (person in charge).
Laughing Laughing
It could be due to time restraints or other issues I don't know. I do know that if the owner is not there, they best have someone knowledgeable running things...just in case.


Here everyone is required to take a food handlers class which covers the basics like time/ temp, hand washing. This is for anyone who so much as touches a plate including busboys who only handle the dirty/empty plates. Not just the cooks. In theory it is a good thing, but there seem to be to many ways around taking the class. I know of a place where one of the cooks wife took the test for everyone and printed them each cards (online test/ non english fluent staff)
_________________
22.5 Weber Kettle
OK Joe
The Bubba Keg
Back to top
View user's profile Send private message
Geronimo
BBQ Super Pro


Joined: 29 Jul 2007
Posts: 2896
Location: Montgomery, Texas (and lovin' it)

PostPosted: Apr 19 2013    Post subject: Reply with quote

ckone WA state is the same way..every worker has to take (and pass) the food handlers test. But when the inspector comes, they (inspector) only talk to the PIC (person in charge).

As far as the on line testing, I can see where that is quick and easy (for the workers) but I can also see where that can (and does) become scammed by many. Shocked Twisted Evil Twisted Evil
_________________
Where rumors end and legend lives forever...
Back to top
View user's profile Send private message
ckone
BBQ Super Pro


Joined: 23 Oct 2009
Posts: 2451
Location: Austin, TX

PostPosted: Apr 19 2013    Post subject: Reply with quote

Geronimo wrote:
ckone WA state is the same way..every worker has to take (and pass) the food handlers test. But when the inspector comes, they (inspector) only talk to the PIC (person in charge).

As far as the on line testing, I can see where that is quick and easy (for the workers) but I can also see where that can (and does) become scammed by many. Shocked Twisted Evil Twisted Evil


Last inspector I had did quiz my staff some, most only talk to PIC like you said. They rotate here, 3 inspections then they switch. Trying to cut down on the buddy system. I know a place that always aced their inspection even though things were not up to code. Turns out the inspector was getting some kind of kickback, that is when they started the rotation thing.
_________________
22.5 Weber Kettle
OK Joe
The Bubba Keg
Back to top
View user's profile Send private message
Display posts from previous:   
Post new topic   Reply to topic    The Smoke Ring Forum Index -> Commercial BBQ All times are GMT + 8 Hours
Goto page Previous  1, 2, 3  Next
Page 2 of 3

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum


Powered by phpBB © 2001, 2002 phpBB Group