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New Build - Start to finish Electric w/lots of pictures(51)

 
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hvac81
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Joined: 12 Sep 2005
Posts: 590
Location: Fort Mill SC

PostPosted: Nov 23 2009    Post subject: New Build - Start to finish Electric w/lots of pictures(51) Reply with quote


Starting the Build


Welded corner


Welding Jig for true angles


Frame assembled and Welded, includes Fan housing and Discharge Tube


More of the same


Fan housing close up


Fan motor and Cooling fan mounted


Fan Impeller installed


Stainless Liner installed


More of the same


Insulating


Insulating


Insulating


Insulating


Left side Wrapper


Rear Wrapper


Right side Wrapper


Heating element and support inserted, fitting


More of the same


Heating element trim


Door Frame


Door Inside Stainless


Door Outside Wrapper


Control Cabinet including Controls , Mounted


More of the same


Cabinet opening Trimmed in Stainless


Trim for control cabinet seam


More of the same


More of the same


Top hinge


Bottom hinge


Top door latch


Door seal (Tadpole seal, Fiberglass)


Close up


Splice wrap on bottom of door, seal


Top door latch


Door catch


Electric done, SO cable


Fan discharge trim, stainless


Dolly


Shelf supports, right


Shelf supports, left


Shelf supports , front view


All level


More of the same


Control set for Degrees C


Control Satisfied at 250def fan only (top lamp).


Control calling for heat 250def fan and heat (both lamps lit)


350def and satisfied


Amp draw, fan only


Amp draw fan and heat
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Tony
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Joined: 06 Feb 2005
Posts: 3486
Location: Rehoboth Beach ,Delaware

PostPosted: Nov 23 2009    Post subject: Reply with quote

Dennis:

Please allow me to be the first to complement Ya'll on a Fantastic
and fascinating build of such unimaginable proportions! Cool

Without further blowing your head off in patronizing Your works ( Razz )

Thank You for sharing your knowledge and skills with us here on The Smoke Ring Forum!

So Cool! Cool

Best Regards,

Tony Very Happy Wink
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BluzQue
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Joined: 28 Jun 2009
Posts: 3820
Location: Kentucky

PostPosted: Nov 23 2009    Post subject: Reply with quote

AWESOME fabrication & design you put together Dennis Wink
Can't wait to see the fantastic smoked meats this baby is goin'
to produce.
Thanks for the detailed pics of your build!

Cool
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Cranky Buzzard
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Joined: 13 May 2008
Posts: 2385
Location: Plano, Texas

PostPosted: Nov 23 2009    Post subject: Reply with quote

AB SO LUTELY AMAZING WORK!!!

That is a work of art in my opinion!

I was considering using some controls on my upcoming vertical, but I don't think I'll be able to come close to this build! Great work!

I might also add that you have great taste in DVOMs, IMO, the Fluke 87 is the best meter ever made.

Charlie
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k.a.m.
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Joined: 12 Dec 2007
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Location: Southeast Texas.

PostPosted: Nov 23 2009    Post subject: Reply with quote

hvac81, That is a first class cooker build Very Happy Awesome job my man. I look forward to seeing some smoke from this beauty. Nicely done my man Smile
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Slowsauce
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Joined: 26 Aug 2009
Posts: 78
Location: Central Michigan

PostPosted: Nov 23 2009    Post subject: Reply with quote

That is some awesome skills on that build. Enjoyed all the pics of the build Smile
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Jet_deck
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Joined: 20 Jan 2008
Posts: 254
Location: Between Houston and Mexico

PostPosted: Nov 23 2009    Post subject: Reply with quote

Yet another Top Shelf build, HVAC. Quick question. The heating element only draws 10 amps on 110V? Where do you introduce the wood element for smoke if you want it? Thanks for the ideas. Looking forward to some food pics. I missed the "exhaust", where is it, or does it even have one?

Thanks in advance.
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Tom C
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Joined: 21 Jul 2007
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Location: N. California

PostPosted: Nov 23 2009    Post subject: Reply with quote

Quality build all the way! Can't wait to see pictures of it at work. Cool
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hvac81
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Joined: 12 Sep 2005
Posts: 590
Location: Fort Mill SC

PostPosted: Nov 23 2009    Post subject: Reply with quote

Thanks,
Tony,BluzQue,Cranky Buzzard,K.A.M.,Slowsauce,Jet_Deck and Tom C.

@Jet Deck,
Heater is 10.3Amps at 240VAC (2650 Watts). I haven't made provisions yet for the Smoke or Exhaust. That will come easy enough.
For now its a "Holding Cabinet/Dehydrator/Oven".
This is mainly for when I dont have enough Meats to fill up my Propane Cooker.
But I do plan on introducing some Smoke
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Hell Fire Grill
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Joined: 17 Mar 2007
Posts: 3921
Location: Pickler's Puragatory!!

PostPosted: Nov 23 2009    Post subject: Reply with quote

That is a very well planed and built cooker you have fabricated Hvac81. What is your plan for a smoke generator? I made a cold smoke generator that can easily be built and adapted to almost any cooker.
http://www.thesmokering.com/forum/viewtopic.php?t=28314&highlight=cold+smoker
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mrcustomsteel
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Joined: 01 Mar 2005
Posts: 1997
Location: Bilings, still a Texan, MT

PostPosted: Nov 25 2009    Post subject: Reply with quote

Another high tech biuld greatness. You definately kick it up a notch with the tech. Please post more pics and info.
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hvac81
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Joined: 12 Sep 2005
Posts: 590
Location: Fort Mill SC

PostPosted: Nov 25 2009    Post subject: Reply with quote

mrcustomsteel wrote:
Another high tech biuld greatness. You definately kick it up a notch with the tech. Please post more pics and info.

Ok, you asked for it Wink

I ran a quick batch of Beef Jerkey through this machine. Another start to finish.

The Beef!


After the cleaning and slicing to a bit less than 1/4 inch in thickness


More of the same


The next morning, after the Teryaki maranade for ~ 12 hours


More of the same


All loaded up (almost 10 lbs) and ready for the dehydration. I set it to 160F and timed it for 12 hours


Removed at 11 1/2 hours. Taste is mild, looks blackened , but is translucent and dark red when held up to a light source.
Finish weight is about 2 1/2 lbs (40 oz)
Cost $21.50 plus tax and maranade ($26.00total??)

I will be making some flat stainless expanded trays for the future. That would give the product a better look and possibly drying time
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BBQMAN
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Joined: 13 Jun 2005
Posts: 15475
Location: Florida

PostPosted: Nov 25 2009    Post subject: Reply with quote

Great looking build Dennis- very impressive!
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hvac81
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Joined: 12 Sep 2005
Posts: 590
Location: Fort Mill SC

PostPosted: Nov 27 2009    Post subject: Updated pictures-Jerky shelves Reply with quote

Added a bunch of expanded metal shelves and seasoned them.

Seasoned


Side view of interlock


Close up


Single stacked


Triple stacked


Drippings pan

Next comes the second batch of jerky-soon to follow
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Toga
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Joined: 06 Aug 2008
Posts: 2736
Location: Southern Michigan

PostPosted: Nov 28 2009    Post subject: Reply with quote

that is sweet!!! Nice build.
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EastTennQcrew
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Joined: 23 Feb 2006
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PostPosted: Nov 28 2009    Post subject: Reply with quote

So this is a down draft??

Do you generate smoke with this unit??

Or is it just an oven?

RandyE
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hvac81
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Joined: 12 Sep 2005
Posts: 590
Location: Fort Mill SC

PostPosted: Nov 28 2009    Post subject: Reply with quote

EastTennQcrew wrote:
So this is a down draft??

Do you generate smoke with this unit??

Or is it just an oven?

RandyE
Downdraft insofar as the fan draws in the air and delivers it to the bottom of the unit-Yes.
No smoke yet, though it would be easy enough to do- this is more like an Oven-Yes
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