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hillbily75 Newbie

Joined: 01 Mar 2009 Posts: 64 Location: alderson, wv
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Posted: Jul 16 2009 Post subject: |
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| yea i thought about that but what i am wondering is how do i weld them on without cutting my door loose but haveing my straping under them. confused as usual sorry |
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hillbily75 Newbie

Joined: 01 Mar 2009 Posts: 64 Location: alderson, wv
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Posted: Jul 16 2009 Post subject: |
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| ol yea both doors are cut left about 1 1/2 inchs on all corners and in the middle to help prevent warp. but it only took a couple of hours and 2 blades per door. not too bad for not having a torch at hand... |
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k.a.m. BBQ Mega Star

Joined: 12 Dec 2007 Posts: 26020 Location: Southeast Texas.
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Posted: Jul 16 2009 Post subject: |
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hillbily75, you can cut your doors all the way out. Then tack four lugs on each door to hold the door in place on the cooking chamber. weld on your top strap, once that is in place align your 1/2'' pipe on the cooking chamber and weld out then apply the 1/2'' rod and heat and bend over the top strap.
You can see one of the lugs on the door in this pic.
This pic shows how I bent them over the strap. My hinges are two piece, a left and right piece.
 _________________ Always remember slow and steady wins the race.
Hybrid Cooker |
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hillbily75 Newbie

Joined: 01 Mar 2009 Posts: 64 Location: alderson, wv
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Posted: Jul 16 2009 Post subject: |
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| thanks kam thats kinda what i had in mind.. do u have a problem with them wearing any. |
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k.a.m. BBQ Mega Star

Joined: 12 Dec 2007 Posts: 26020 Location: Southeast Texas.
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Posted: Jul 16 2009 Post subject: |
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hillbily75, I have never had one wear out. When you think about it a cooker door doesn't get much use.  _________________ Always remember slow and steady wins the race.
Hybrid Cooker |
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Bigdonballs

Joined: 09 Jul 2009 Posts: 17 Location: Binghamton, NY
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Posted: Jul 17 2009 Post subject: |
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Just wanted to ask if it will be galvinized pipe. I made the mistake of cutting the pipe with a angle grinder and welding it with my arc. Although im happy with the result I had to take the next day off from work bc i was throwing up. Im not sure if that is normal from Galvanized but i was told it happens often so I reccomend using a respirator. By the way the pipe works fine...good luck on your build  |
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purplewg BBQ Super Pro

Joined: 27 Jun 2008 Posts: 1300 Location: Florida
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Posted: Jul 17 2009 Post subject: |
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| Bigdonballs wrote: | Just wanted to ask if it will be galvinized pipe. I made the mistake of cutting the pipe with a angle grinder and welding it with my arc. Although im happy with the result I had to take the next day off from work bc i was throwing up. Im not sure if that is normal from Galvanized but i was told it happens often so I reccomend using a respirator. By the way the pipe works fine...good luck on your build  |
Yep, that is what happens when you weld galvanized metal. Somethings you can do is, remove the galvanize with muriatic acid in the areas to be welded, grind the galvanize off but wear a mask, and lastly don't use it.
On larger pieces it is kind of hard to dip in muriatic acid but I do it with smaller pipes in the 1/2-4 inch range. I have brushed it on bigger stuff also.
If you have to do it drink milk right after.... _________________ The Wild Pig build.
My UDS Build.
Don't squat with your spurs on......... |
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